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XZ2200 XCMG Trenchless Horizontal Directional Drill Rig Machine HDD Drill Machine

XZ2200 XCMG Trenchless Horizontal Directional Drill Rig Machine HDD Drill Machine
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    XZ2200 XCMG Trenchless Horizontal Directional Drill Rig Machine HDD Drill Machine

    Product Model:XZ2200 Horizontal Directional Drill
    Manufacturer:Xuzhou Construction Machinery Group Co.; Ltd.
    XZ2200 HDD structure adopts crawl chassis, control house is available. It uses the power saving closed hydraulic system, equipped with electro-hydraulic proportion control, efficient advanced load sensitivity patent technical. The main technical specifications reach the advanced level in international. The main components of hydraulic system, transmission, electric system and gearbox are made of world first-class brand products, good performance, good reliability.

    1.Features Introduction of XZ2200 HDD
    1.1.Numerical meter display the working torque, push or pull force and so on parametric in working conditions. Electronic sensor has rapid reaction and can show overload immediately. It also endures accuracy and delay of the traditional hydraulic meter’s indication. It solve the matter to depend the operator to calculate the torque and force by the equipment’s switch directive.
    1.2 Dual-engines are used. The HDD has all the motion on the condition of any engine starting. Multi-condition technology of adjusting the travel speed combining with the multi-speed control of rotation and push or pull make HDD be suitable to the complex geology. You can use one engine in the condition of small pipe diameter in order to reduce the fuel consume. So it is inexpensive in construction.
    1.3 The HDD adopt the patent of rotation tooth. It is easy to achieve in clipping the pipe. It is reliable in clamping.
    1.4 The HDD’s rotation adopt closed hydraulic system and it’s push or pull adopt load sensitivity technology. The main part of hydraulic and electric and transmission are made of world first-class brand products, good performance, good reliability.
    1.5 .Cab’s 45°rotation enhances comfortable operation.

    2.Technology Introduction
    2.1 Chassis
    XZ2200 HDD adopts crawl chassis. It can fitted to more kind of ground and has high reliability. The travel gearbox producing by world first-class brand make it possible of good performance, good reliability.
    Distance between wheel’s axis 3555 mm
    Width between two tracks outside 2550 mm
    Width of track 450 mm
    Length between two tracks 2100 mm
    Number of track roller 8×2
    Gearbox of travelling German Rexroth GFT2160 ×2
    Drive force 85kN
    Gradient 30°
    Travelling speed 1.5km/h
    Ground pressure 86.8kPa
    Weight 31t

    2.2 Engine
    The powerful engine has the turbine torque increment characteristic. It meets for the
    request of Chian Stage II and EU Stage  A.
    Model of engine QSL8.9-C325
    Rated power 242kW ×2
    Max torque of engine 1385N·m /(1500r/min)
    Rated speed of engine 2100 r/min
    Emission of engine Chian Stage III and EU Stage  A
    Capacity of fuel 780L

    2.3 Hydraulic System
    Rotation adopts the closed hydraulic system. The movements of push or pull adopt load sensitivity technology. World first-class brand’s components can provide good performance and good reliability.
    Rotation system
    Pump Sauer H1P100 ×2
    Pressure 330bar
    Motor Rexroth A6V107 ×3
    Push or pull system
    Pump Sauer ERR100 ×2
    Pressure 310bar
    Motor Rexroth A6V107 ×8
    Capacity of Hydraulic oil tank 570L
    Hydraulic oil Caltex HDZ46(-30ºC~40ºC)


    2.4  Electronic system
    The HDD adopts intelligent and CAN bus control technology. The meter shows clearly and easy to see.
    The HDD shows the actual torque and push or pull force immediacy in the large and high showing size monitor automatic.
    PLC control technology can detect the engine speed, the temperature of cooling water, the pressure of lubrication, the temperature of hydraulic oil, the pressure or stoppage of filter element, the position of carriage etc. It can also alarm to the operator in wrong condition.
    The HDD travel safety at stepless speed regulation and controlled by wire cable.
    The multi-speed control of rotation and push or pull make HDD be suitable to the complex geology.
    Voltage of electronic DC24V
    Battery 6-QW-120B ×4
    Controller Rexroth RC28-14/30
    Monitor Hirschmann IMCT3654
    Handle of rotation Sauer MCH22
    Sensor of speed Rexroth HDD2L16NA/20
    Switch of sensor Honeywell JM18APA102
    Switch of route Honeywell SZL-WLC-B
    Sensor of temperature Danfoss MBT3270020
    Sensor of pressure Danfoss MBS3050

    2.5  Drill frame
    The entry angel is changed by adopting the link weldment and cylinder. It has the advantage of simple and safety.
    Entry angle adjust by drill frame 9~16°

    2.6  Carriage
    Push or pull is executed by rack and pinion. The HDD also use the floating axis to protect the pipe’s thread. The rapid speed is carried out by the variable motor. The speed of carriage and the force of push or pull can be executed steplessly.
    Push/pull force 2200kN
    Carriage speed 35m/min
    Torque 75000 N·m
    Spindle speed 90r/min
    Distance of carriage moving 7100mm
    Gearbox of rotation Brevini ED2090×3
    Gearbox of push or pull Brevini ET1572×8

    2.7 Clamp
    The HDD is fitted with the clamp with automatic rotation tooth so that the pipe can be gripped tightly. The fixed wise and rotation wise can separate or integrate. It has a good sight of clamp and is good to change the tooth.
    Torque of clamp 238000N·m
    Rotation angle 22°
    Distance of clamp separation 300mm

     2.8 Crane
    The HDD is assembled 3.2T crane. It was controlled by hand and It operate very convenience.
    Weight of lift 3.2t
    Max distance of lift 6.32m
    Torque of crane 6.4t·m

    2.9 Cab
    Cab with anti-noise function and air condition can rotate by cylinder. It is also fitted with light, windscreen wiper, sunshade curtain, damping seat and suit for operation. All these increase comfortable while operating the HDD.
    Width of cab 1000mm
    Length of cab 1800mm
    Air conditioning and refrigeration capacity 4600W
    Air conditioning heating capacity 5000W(Engine coolant above 85ºC)

    2.10 Control house (optional)
    Separate control house is available to deviate the noise and tremor of the engine. This will raise the good operation condition. Cab is not available if control house is installed.
    Import Voltage AC 220V
    Dimension of control house(L×W×H mm) 3500×2438×2591
    Air-controller 1.5P

     2.11 Pipe and tools (optional)
    Petrol pipe and No-dig pipe is available. water wing backreamer, expander backreamer, compact fluted backreamer or the others special tools is available. The diameter is 300m to 1500m, The max distance which can deal with is 1600m. The customer should determine what kind of tools, joint, swivel will be used depend on the geology at the operation site.
    Diameter of pipe φ127mm
    Length of pipe 6000mm
    Joint of pipe API NC50

    Note. The force and torque on the pipe can’t reach to max at the same time. Please to obey the rules of
    the pipe. This can avoid the thread cement of the pipe.
     

    3. Main technical parameters

      Item Parameter
    Engine Manufacturers Cummins
    Model QSL8.9
     
    Power rating 484 kW (242×2)/(2100 r/min)
     
    Thrust-Pull Max pull/thrust force 2200 kN
      Max pull/thrust speed 35m/min
    Rotation Maximum Torque 75000 N·m
      Max spindle speed 90 r/min
    Pipe Diameter ×Length φ127 mm×6m
    Max inclination angle 16°
    Loader Crane Lifting weight 3.2 t
      Loading capacity 6.4 t•m
       Style Steel crawler self-propelled
    Travel driving Traveling speed 1.5 km/h
    Weight 31t
    Dimension L×W×H 12700×2700×3500 mm


    4. Core parts subsidiary
     

    Engine Cummins
    Rotary pump Sauer
    Push pump Sauer
    Rotary Motor Rexroth
    Rotary reducer Brevini
    Push Motor Rexroth
    Push reducer Brevini
    Controller Rexroth
    Main valve AMCA
    Handle Sauer
    Walking speed reducer Rexroth
    Hydraulic cylinders  
    Lorry crane  
    Hydraulic tubing  


     5.The Machine Appearance and TransportationXZ2200 Trenchless Horizontal Directional Drill Rig Machine HDD Drill Machine

    Machine transportation Dimension 12700×2700×3500mm
    Shiping weight(free of Drill and Drilling Tools) 31t


    6.Accompanied Attached Documents
    XZ2200 HDD machine start when accompanied by the packing list, include the following technical documents
    Product certificate
    Product Manual
    Engine Specification
    Air Conditioning of Construction Vehicle General Manual(Standard cab)
    Operation and Maintenance Manual of Loader Crane
    Mud Pump Instruction Manual(Special gradeConfiguration)
    Packing List (including wearing parts and
    spare parts inventory, vehicle tools inventory, shipping list with items)


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