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XZ13600 XCMG Trenchless Horizontal Directional Drill Rig Machine HDD Drill Machine

XZ13600 XCMG Trenchless Horizontal Directional Drill Rig Machine HDD Drill Machine
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    XZ13600 XCMG Trenchless Horizontal Directional Drill Rig Machine HDD Drill Machine

    Product Model:XZ13600 Horizontal Directional Drill
    XZ13600 HDD used modularize design and separated main machine, structure adopts crawl chassis, control house is available. It uses the power saving closed hydraulic system, equipped with electro-hydraulic proportion control, efficient advanced load sensitivity.
    The main technical specifications reach the leader level in international. The main components of hydraulic system, transmission, electric system and gearbox are made of world first-class brand products, good performance, good reliability.

     

    1. Features Introduction of XZ13600 HDD
    1.1 Numerical meter display the working torque, push or pull force and so on parametric in working conditions. Electronic sensor has rapid reaction and can show overload immediately. It also endures accuracy and delay of the traditional hydraulic meter’s indication. It solve the matter to depend the operator to calculate the torque and force by the equipment’s switch directive.
    1.2 Equipped with closed energy-saving circuit, load sensing control, electro-hydraulic proportional control and other advanced technology, Using the international famous brand components, reliable quality.
    1.3 Four power system, any engine start can complete all the action of the vehicle. Cummins Engine, powerful, ample power reserves to meet drill construction in different working conditions.
    1.4 Drill frame adjust by cylinder, work angle change more easy, safe.
    1.5 The clamp has two group with eight cylinder clamping so that drill pipe clamping reliable and shackle torque is enough. Full floating clamp, acrossdiameter is φ400mm, clamping and reliable.
    1.6 Sliding, rotating system multiple output, modular common rail fuel system and electronic control module, system energy saving, high efficiency of construction, efficiency increased more.
    1.7 Modular combination and disassembly and transportation technology, chassis, drill frame, carriage can be disassembled. Power station, operating room meet container transport specifications, transport convenient, low cost.

    2. Technology Introduction
    2.1 Chassis
    XZ13600 HDD adopts crawl chassis. It can fitted to more kind of ground and has high reliability. The travel gearbox producing by world first-class brand make it possible of good performance, good reliability.

    Length of track 6140 mm
    Width between two tracks outside 3400 mm
    Width of track 700 mm
    Distance between wheel’s axis 5175 mm
    Number of track roller 12×2
    Gearbox of travelling Rexroth GFT110×2
    Drive force 385kN
    Gradient 30°
    Travelling speed 1km/h
    Ground pressure 1km/h

    2.2 Engine
    Power unit: the powerful engine has the turbine torque increment characteristic is made by Cummins. It meets for the request of China Stage III.

    Model of engine QSZ13-C550
    Rated power 4× 410kW/(1900r/min)
    Max torque of engine 2300 N·m /(1200~1700r/min)
    Rated speed of engine China Stage
    Capacity of fuel 3000L

    Engine on chassis.:The powerful engine has the turbine torque increment characteristic is made by Cummins. It meets for the request of China Stage III

    Model of engine QSB5.9-C210
    Rated power 154kW/(2200r/min)
    Max torque of engine 820N·m /(1400r/min)
    Rated speed of engine 2200 r/min
    Emission of engine China Stage
    Capacity of fuel 170L
    2.3 Hydraulic system
    Rotation adopts the open hydraulic system. The movements of push or pull adopt load sensitivity technology. World first-class brand’s components can provide good performance and good reliability.

     

    1)Rotation system

    Pump 5× Rexroth A11L 260
    Rate of flow 2470L/min
    Pressure 350bar
    Motor 6×Rexroth A6VM200

    2)Push and pull system 

    Pump 6×Rexroth A11L260
    Rate of flow 2964L/min
    Pressure 350bar
    Motor 16×Rexroth A6V M200
    Main valve AMCA PR-3211-B05

    3)Clamp system 

    Pump Rexroth A11L260
    Rate of flow 320L/min
    Pressure 350bar
    Clamp  clyinder 8×220
    Clamp valve AMCA PR-3211-B05

    4)Push and pull system

    Pump Rexroth A11L190
    Rate of flow 399L/min
    Pressure 350bar
    Motor 2×Rexroth A2FE125
    Manual reset relay AMCA APV22
    5)Assistant system
    Pump 1×Rexroth A11L190
    Rate of flow 60L/min
    Pressure 350bar
    6)Cooling system
    Cooling power 4×150kW
    Rate of flow 4×458L/min

    2.4 Electronic system
    The HDD adopts intelligent and CAN bus control technology. The meter shows clearly and easy to see.
    The HDD shows the actual torque and push or pull force immediacy in the large and high showing size monitor automatic.
    PLC control technology can detect the engine speed, the temperature of cooling water, the pressure of lubrication, the temperature of hydraulic oil, the pressure or stoppage of filter element, the position of carriage etc. It can also alarm to the operator in wrong condition.
    The HDD travel safety at stepless speed regulation and controlled by wire cable.

    The multi-speed control of rotation and push or pull make HDD be suitable to the complex
    geology.  
    Voltage of electronic DC24V
    Battery VARTA  6-QW-120B
    Controller Rexroth
    Monitor MURPHY
    Handle of rotation P+G
    Sensor of speed Rexroth
    Switch of sensor Honeywel
    Switch of route Honeywel
    Sensor of temperature Danfoss
    Sensor of pressure Danfoss

     2.5 The entry angel is changed by adopting the link weldment and cylinder. It has the advantage of simple and safety.
    The drill frame is made by high tension steel. The pipe support is used in adding or take off the pipe. It is easy to operation and clip. It is convenient for the reason of the drill frame slide by the cylinder.

    The distance of the drill frame slid 3000 mm
    The length of the drill frame 18600 mm
    Entry angle adjust by drill frame 8~16°

    2.6 Carriage
    Push or pull is executed by rack and pinion. The HDD also use the floating axis to protect the pipe’s thread. The rapid speed is carried out by the variable motor. The speed of carriage and the force of push or pull can be executed steplessly.

    Push/pull force 1360kN
    Carriage speed 32m/min
    Torque 260000N·m
    Spindle speed 100r/min
    Distance of carriage moving 12000mm
    Gearbox of rotation 16×Brevini S600L3
    Gearbox of rotation 6×Brevini ED2250

    2.7 Clamp
    The HDD is fitted with the clamp so that the pipe can be gripped tightly. The clamp can move from the end of drill frame to another end of the drill frame. And it can do great good to operation in cathead condition. The fixed wise and rotation wise can separate or integrate. It has a good sight of clamp and is good to change the tooth.

    Torque of clamp 450000N·m
    Rotation angle 15°
    Distance of clamp separation 400mm
    Across diameter φ400mm

    2.8 Control room (optional)
    Independent control room, with air condition can lift and go down by cylinder. It is also fitted with light, windscreen wiper, sunshade curtain, damping seat and suit for operation. All these increase comfortable while operating the HDD.

    Import Voltage AC 220V
    Length of control room 2991/5982mm
    Width of control room 2438mm
    Hight of control room 2591mm

    2.9 Loader Crane(optional)
    The HDD is assembled 10t Loader Crane. It was controlled by hand and It operate vey convenience.  
    Weight of lift 10t 
    2.10 Pipe and tools (optional)
    Petrol pipe and No-dig pipe is available. Water wing backreamer, expander backreamer, compact fluted backreamer or the others special tools is available. The diameter is 400mm to 2000mm, The max distance which can deal with is 2500m. The customer should determine what kind of tools, joint, swivel will be used depend on the geology at the operation site.

    Diameter of pipe φ219/φ254mm
    Length of pipe 9600mm
    Joint of pipe HY77

    Note. The force and torque on the pipe can’t reach to max at the same time. Please to obey the rules of the pipe. This can avoid the thread cement of the pipe.

    3. Main technical parameters

    Item Unit Parameter  
    Power house Engine Manufacturers   Cummins  
    Type   QSZ13-C550  
    Rated power kW/(rpm) 4×410/1900  
    Mainframe Engine Manufacturers   Cummins  
    Type   QSB5.9-C210  
    Rated power kW/(rpm) 154/2200  
    Thrust-Pull Max thrust-pull force kN 13600  
    Max thrust-pull speed m/min 32  
    Rotation Torque N·m 260000  
    Max spindle speed r/min 100  
    Pipe Diameter × Length mm Φ219/Φ254×9600  
    Max inclination angle ° 16  
    Loader Crane Lifting weight t 10  
    Loading capacity t•m 25  
    Travel driving Type   Steel crawel self-propelled  
    Traveling speed km/h 1  
    Gradeability % 30  
    Mainmachine dimension mm 20000×3400×4700  
    Mainmachine Weight t 135  
    Power house dimension mm 9117×2438×2591  
    Power house Weight t 26.5  
    Handling room(option) mm 2991/5982×2438×2591  
    Handling room Weight t 3  

    4. Core parts subsidiary

    Name Manufacturer
    Engine(Power house) Cummins
    Engine(Mainframe) Cummins
    Pump Rexroth
    Main valve AMCA
    Push Motor Rexroth
    Push reducer Brevini
    Rotary Motor Rexroth
    Rotary reducer Brevini
    Handle P+G
    Walking pump Rexroth
    Walking valve AMCA
    Walking speed reducer Rexroth
    Walking motor Rexroth
    Loader Crane  
    Hydraulic tubing  

    5. The Machine Appearance and Transportation

    The machine work Dimension 22500×3400×7000
    The machine transportation Dimension 20000×3400×4700
    Shiping weight(free of Drill and Drilling Tools) 126t
    Power house weight 26.5t
    Handling room weight 3t

    6.Transport program
    To meet the requirements of highway transportation, apart for the transport of three parts: upper part of the truck and Chassis. Chassis includes Engine, Hood, Cab, link weldment, Fuel Tank. Two part of the truck includes Drill Frame, Clamp, Anchor, Loader Crane etc.Other is carriage.

    Dimension of the Carriage(L×W×H) 9300×2080×1960
    Weight About 50t 48t

    Dimension of the Drill frame(L×W×H): 20500×3400×3150
    Weight: about  50t


    Dimension of the Chassis(L×W×H):7150×3400×1945
    Weight: about 28t

    7. Accompanied Attached Documents
    XZ13600 HDD machine start when accompanied by the packing list, include the following technical documents
    Product certificate 
    Product Manual
    Engine Specification
    Operation and Maintenance Manual of Loader Crane
    Packing List (including wearing parts and spare parts inventory, vehicle tools inventory, shipping list with items)


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